شرکت  توسعه  تجهيزات  رُ زRose Equipment Development Company

  • Tube Banbury Automation

 

Client : Barez Indutry  Group Co.

Location : Kerman city - 35 Km of Jopar  roadway in the Kerman province

Date: 2005

 

-    Designing, programming, installation and commissioning of SCADA, PLC system, mechanical  and electrical  Tube Banbury Line includes :

1-     Polymer Weighing System

2-     Oil Weighing System

3-     Carbon Black Weighing System

4-     Mixer Unit

5-     Dump & Joint Mill Unit (3.3 KV)

6-     Batch off Unit

7-     Water Tempering Unit

8-     Dust Seal & Process Oil Lubrication System

9-     Hydraulic Power Pack

10-    Transformer Unit

 

-    System control details are as following items :

ü      PLC : Siemens- S7-300 with 340 IOs - 3 sets

ü             SCADA : Includes one operator station with 900 tags and 20 pages in addition to engineering station according to WinCC software (Siemens product)

ü             Programming of local monitoring systems (HMI) includes MP370, TP270, TD17 Siemens product, communication between the PLCs with MPI networking bus

ü             Industrial Ethernet networking (the high layer) for communication between PLCs with Operation and Engineering stations

- Profibus networking (the low layer) for communication between equipments are as following items :

ü             DC Master Drive (2 pcs) :  Model SIMOREG Siemens for Mixer Main DC- Motor 520KW (Master & Slave Drives)

ü             AC Variable Speed Motor : Model MicroMaster Siemens (3 pcs) for Lubrication Systems & Screw Conveyors

ü             Temperature Controller (3 pcs.) : Model EuroTherm 2400 for Water Tempering Zone 1~3

ü             ET200S (1 device) : for Water Tempering

ü             ET200B (1 device) : for Main Power Panel

 

-    Mechanical and electrical commissioning of 60 medium voltage and low voltage motors

SCADA Overview page

 

One of pages of local monitoring display (Mimic page)

 

TP270- One of pages of local monitoring display panel

Banbury tube (Mixer)

 

Water Tempering panel

 

One of DC Motor controller with 520 KW powers

 

Weighing system panel control

 

Mixer panel control

 

Operation piano control panel with the local monitoring display

 

Alarms page of SCADA system

  

Mixer Accessories control page

 

One of pages of the MP370 local monitoring control display

 

Control Architecture